Industry research: Mid-size plants see $40K-$150K/year potential defect cost reduction
Industrial IoT Solutions
Enterprise-grade automation for production environments
Computer Vision Quality Control
Edge AI (Nvidia/Raspberry Pi) for real-time defect detection. Industry data shows quality inspection cost reduction of 2-8% of production value.
Legacy PLC Integration
Middleware connecting 20-year-old controllers to cloud dashboards via MQTT. Real-time production monitoring without replacing hardware.
ERP Modernization
API layers for SAP/Epicor integration. Eliminate manual data entry and sync production data in real-time.
Return on Investment Timeline
Typical payback period for quality control automation
Breakeven at month 9 | Total 2-year savings: $144,000
Typical Project Structure
Transparent pricing with clear deliverables at each phase
Free Consultation
Half-day on-site
Production floor assessment and problem identification
- •Production floor walkthrough
- •Current system assessment
- •Problem identification
- •Custom solution recommendations
Discovery & Architecture
2-4 weeks
Detailed planning and ROI analysis
- •Multi-system integration assessment
- •Data flow mapping
- •Solution architecture design
- •ROI modeling and business case
- •Implementation roadmap
Implementation
8-16 weeks
Development, testing, and deployment
- •System integration
- •Middleware development
- •Testing and validation
- •Staff training
- •Go-live support
Ongoing Support
Monthly
Optional maintenance and optimization
- •System monitoring
- •Performance optimization
- •Feature enhancements
- •Priority technical support